Difference between revisions of "Bluebird ELC Design Files"

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==System Designs==
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[[Main Page#Bluebird ELC|<--Go back to Bluebird ELC contents]]
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==Current Designs==
 +
===System Designs===
 
{| class="wikitable"
 
{| class="wikitable"
 
!System Type
 
!System Type
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!Notes
 
!Notes
 
|-
 
|-
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|3 Phase/Single Phase|| 3PH2Step/SinglePH6Step || 10KW/22KW || 3.00 ||[[Media:BluebirdELC-SystemSchematic3PHSPHMULTI10KWRev1.pdf|Download Schematic]]||[[System BOM - Multi Output - 10 KW |View Online]]||
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|3 Phase/Single Phase|| 3PH2Step/SinglePH6Step || 10KW/22KW || 3.00 ||[[Media:BluebirdELC-SystemSchematic3PHSPHMULTI10KWRev2.pdf|Download Schematic]]||[[System BOM - Multi Output Rev2 - 10 KW |View Online]]|| Using the Passive Load Board with Voltage, Frequency and Ballast Meters
 +
|-
 +
|}
 +
 
 +
===Control Board===
 +
New Features/Changes Summary Rev 3.0:
 +
* Dedicated Real-time clock with backup battery
 +
* External UART interface for display system
 +
* External UART interface for comms module (Bluetooth)
 +
* External SPI/I2C expansion connectors
 +
* External Analogue-Front end interface
 +
{| class="wikitable"
 +
!Revision
 +
!Schematic
 +
!Gerber Files
 +
!Bill of Materials
 +
!Notes
 
|-
 
|-
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|3 Phase|| Single || 10KW || 2.50 ||[[Media:BluebirdELC-SystemSchematic3PSS10KWRev1.pdf|Download Schematic]]||[[System BOM - 3 Phase - Single Output - 10 KW |View Online]]||
+
|3.00||[[Media:BluebirdELC-ControlBoardRev3.pdf|Download Schematic]]||[[Media:BluebirdELC-ControlBoardRev3-Gerb.zip|Download Gerber Files]]||[[Control Board Rev 3 BOM|View Online]] or [[Media:BluebirdELC-ControlBoardRev3-Bom.xlsx |Download Spreadsheet]]||Now interfaces with [[Main Page#Diablo HMI|Diablo HMI]] (no integrated displays)
 
|-
 
|-
 
|}
 
|}
  
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== Control Board ==
+
===3 Phase/Single Phase TRIAC Load Switching Board===
 +
New Features/Changes Summary Rev 3.0:
 +
* No power supply required
 +
* Can be used on the high side or the low side of the ballast. (Previously we were limited to using the TRIACs on the low side)
 +
* Supports back-to-back SCR/Thyristor modules.
 +
* Same input connector as the older designs.
 +
* Output connector requires one more connection to the TRIACs than previous designs. (3 channels per load board as with previous designs).
  
 
{| class="wikitable"
 
{| class="wikitable"
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!Notes
 
!Notes
 
|-
 
|-
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|3.00||[[Media:BluebirdELC-ControlBoardRev3.pdf|Download Schematic]]||[[Media:BluebirdELC-ControlBoardRev3-Gerb.zip|Download Gerber Files]]||[[Control Board Rev 3 BOM|View Online]] or [[Media:BluebirdELC-ControlBoardRev3-Bom.xlsx |Download Spreadsheet]]||Now interfaces with [[Main Page#Diablo HMI|Diablo HMI]] (no integrated displays)
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|3.00||[[Media:BluebirdELC-3PSPLoadBoardPassive.pdf|Download Schematic]]||[[Media:BluebirdELC-3PSPLoadBoardPassive.zip|Download Gerber Files]]||
 +
* [[3 Phase/Single Phase Load Board Passive TRIAC BOM|View Online for TRIACs]] or [[Media:BluebirdELC-LoadBoardPassiveTRIAC-Bom.xlsx |Download Spreadsheet for TRIACs]]
 +
* [[3 Phase/Single Phase Load Board Passive Thyristor BOM|View Online for Thyristor Modules]] or [[Media:BluebirdELC-LoadBoardPassiveTHY-Bom.xlsx |Download Spreadsheet for Thyristors]]
 +
||Recommended Version. Also known as Load Switching Passive Rev 1.00. Spreadsheet BOMs include parts for populating 2 boards but do not include TRIACs/Thyristor Modules.
 +
|-
 +
|}
 +
 
 +
===Bluetooth Expansion Modules===
 +
{| class="wikitable"
 +
!Name
 +
!Revision
 +
!Schematic
 +
!Gerber Files
 +
!Notes
 +
|-
 +
|HC-06 Bluetooth Module||1.00||[[Media:BluebirdELC-BluetoothHC06-Schem.pdf|Download Schematic]]||[[Media:BluebirdELC-BluetoothHC06-Gerb.zip|Download Gerber Files]]||Recommended version. Bluetooth 4.1 instead of BTLE. Smoother UART performance. Order HC-06 Bluetooth module instead of BM71. PCBs must be made separately.
 
|-
 
|-
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|2.50||[[Media:BluebirdELC-ControlBoardRev2_5.pdf|Download Schematic]]||[[Media:BluebirdELC-ControlBoardRev2_5.zip|Download Gerber Files]]||[[Control Board Rev 2.5 BOM|View Online]]||Comparator pin error fixed, some pin definitions changed
+
|}
 +
----
 +
 
 +
 
 +
 
 +
==Legacy Designs==
 +
The following designs have been superseded by the designs above and are archived for the early adopters.  
 +
 
 +
===System Designs===
 +
{| class="wikitable"
 +
!System Type
 +
!Switching Outputs
 +
!Rated Power
 +
!Control Board Revision
 +
!Schematic
 +
!System Bill of Materials
 +
!Notes
 
|-
 
|-
 +
|3 Phase/Single Phase|| 3PH2Step/SinglePH6Step || 10KW/22KW || 3.00 ||[[Media:BluebirdELC-SystemSchematic3PHSPHMULTI10KWRev1.pdf|Download Schematic]]||[[System BOM - Multi Output - 10 KW |View Online]]||
 
|-
 
|-
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|2.00||[[Media:BluebirdELC-ControlBoardRev2.pdf|Download Schematic]]||[[Media:BluebirdELC-ControlBoardRev2.zip|Download Gerber Files]]||[[Control Board Rev 2 BOM|View Online]]||Comparator pin error described [[Bluebird_ELC_-_Control_Board_Rev_2#Frequency Measurement|here]]
+
|3 Phase|| Single || 10KW || 2.50 ||[[Media:BluebirdELC-SystemSchematic3PSS10KWRev1.pdf|Download Schematic]]||[[System BOM - 3 Phase - Single Output - 10 KW |View Online]]||
 
|-
 
|-
 
|}
 
|}
  
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==Expansion Modules==
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===Control Board===
−
 
 
 
{| class="wikitable"
 
{| class="wikitable"
−
!Name
 
 
!Revision
 
!Revision
 
!Schematic
 
!Schematic
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!Notes
 
!Notes
 
|-
 
|-
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|BM71 Bluetooth Module||1.00||[[Media:BluebirdELC-BluetoothBM71-Schem.pdf|Download Schematic]]||[[Media:BluebirdELC-BluetoothBM71-Gerb.zip|Download Gerber Files]]||[[Control Board Rev 3 BOM|View Online]] or [[Media:BluebirdELC-BluetoothBM71-Bom.xlsx |Download Spreadsheet]]||
+
|2.50||[[Media:BluebirdELC-ControlBoardRev2_5.pdf|Download Schematic]]||[[Media:BluebirdELC-ControlBoardRev2_5.zip|Download Gerber Files]]||[[Control Board Rev 2.5 BOM|View Online]]||Comparator pin error fixed, some pin definitions changed
 
|-
 
|-
 +
|-
 +
|2.00||[[Media:BluebirdELC-ControlBoardRev2.pdf|Download Schematic]]||[[Media:BluebirdELC-ControlBoardRev2.zip|Download Gerber Files]]||[[Control Board Rev 2 BOM|View Online]]||Comparator pin error described [[Bluebird_ELC_-_Control_Board_Rev_2#Frequency Measurement|here]]
 +
|-
 +
|}
  
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== 3 Phase/Single Phase TRIAC Load Switching Board ==
+
===3 Phase/Single Phase TRIAC Load Switching Board===
−
 
 
 
{| class="wikitable"
 
{| class="wikitable"
 
!Revision
 
!Revision
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|-
 
|-
 
|1.00||[[Media:BluebirdELC-3PSPLoadBoardRev1.pdf|Download Schematic]]||[[Media:BluebirdELC-3PSPLoadBoardRev1.zip|Download Gerber Files]]||[[3 Phase/Single Phase Load Board Rev 1 BOM|View Online]]||
 
|1.00||[[Media:BluebirdELC-3PSPLoadBoardRev1.pdf|Download Schematic]]||[[Media:BluebirdELC-3PSPLoadBoardRev1.zip|Download Gerber Files]]||[[3 Phase/Single Phase Load Board Rev 1 BOM|View Online]]||
 +
|-
 +
|}
 +
 +
===Bluetooth Expansion Modules===
 +
{| class="wikitable"
 +
!Name
 +
!Revision
 +
!Schematic
 +
!Gerber Files
 +
!Notes
 +
|-
 +
|BM71 Bluetooth Module||1.00||[[Media:BluebirdELC-BluetoothBM71-Schem.pdf|Download Schematic]]||[[Media:BluebirdELC-BluetoothBM71-Gerb.zip|Download Gerber Files]]||BTLE module, not compatible with older smartphones. Data stream also not as stable. Materials included in Control Board Rev3 BOM. PCBs must be made separately.
 
|-
 
|-
 
|}
 
|}

Latest revision as of 00:37, 19 December 2019

<--Go back to Bluebird ELC contents

Current Designs

System Designs

System Type Switching Outputs Rated Power Control Board Revision Schematic System Bill of Materials Notes
3 Phase/Single Phase 3PH2Step/SinglePH6Step 10KW/22KW 3.00 Download Schematic View Online Using the Passive Load Board with Voltage, Frequency and Ballast Meters

Control Board

New Features/Changes Summary Rev 3.0:

  • Dedicated Real-time clock with backup battery
  • External UART interface for display system
  • External UART interface for comms module (Bluetooth)
  • External SPI/I2C expansion connectors
  • External Analogue-Front end interface
Revision Schematic Gerber Files Bill of Materials Notes
3.00 Download Schematic Download Gerber Files View Online or Download Spreadsheet Now interfaces with Diablo HMI (no integrated displays)

3 Phase/Single Phase TRIAC Load Switching Board

New Features/Changes Summary Rev 3.0:

  • No power supply required
  • Can be used on the high side or the low side of the ballast. (Previously we were limited to using the TRIACs on the low side)
  • Supports back-to-back SCR/Thyristor modules.
  • Same input connector as the older designs.
  • Output connector requires one more connection to the TRIACs than previous designs. (3 channels per load board as with previous designs).
Revision Schematic Gerber Files Bill of Materials Notes
3.00 Download Schematic Download Gerber Files Recommended Version. Also known as Load Switching Passive Rev 1.00. Spreadsheet BOMs include parts for populating 2 boards but do not include TRIACs/Thyristor Modules.

Bluetooth Expansion Modules

Name Revision Schematic Gerber Files Notes
HC-06 Bluetooth Module 1.00 Download Schematic Download Gerber Files Recommended version. Bluetooth 4.1 instead of BTLE. Smoother UART performance. Order HC-06 Bluetooth module instead of BM71. PCBs must be made separately.


Legacy Designs

The following designs have been superseded by the designs above and are archived for the early adopters.

System Designs

System Type Switching Outputs Rated Power Control Board Revision Schematic System Bill of Materials Notes
3 Phase/Single Phase 3PH2Step/SinglePH6Step 10KW/22KW 3.00 Download Schematic View Online
3 Phase Single 10KW 2.50 Download Schematic View Online

Control Board

Revision Schematic Gerber Files Bill of Materials Notes
2.50 Download Schematic Download Gerber Files View Online Comparator pin error fixed, some pin definitions changed
2.00 Download Schematic Download Gerber Files View Online Comparator pin error described here

3 Phase/Single Phase TRIAC Load Switching Board

Revision Schematic Gerber Files Bill of Materials Notes
2.00 Download Schematic Download Gerber Files View Online or Download Spreadsheet Trigger current for 2 TRIACs per output (6 total). Power supply for 2 load switching modules
1.00 Download Schematic Download Gerber Files View Online

Bluetooth Expansion Modules

Name Revision Schematic Gerber Files Notes
BM71 Bluetooth Module 1.00 Download Schematic Download Gerber Files BTLE module, not compatible with older smartphones. Data stream also not as stable. Materials included in Control Board Rev3 BOM. PCBs must be made separately.
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